China Best Sales High Precision CNC Machining Large Diameter Aluminum/Steel Timing Belt Pulley belt pulley

Product Description

High Precision CNC Machining Large Diameter Aluminum/Steel Timing Belt Pulley

Main Materials

Aluminum Alloy ZL101, ZL101A, ZL102, ZL104, ZL108, ZL118, ZL203, ADC5, ADC6, ADC10, ADC12, A356, A356.2, A380, A383, A360, A535, A319, A369, AlSi7Mg, AlSi9Mg, AlSi10Mg, AlSi12
Zinc Alloy Zamark 3, Zamark 4, Zamark 5, Zamark 6, 7, 8
Forging & Profile Aluminum 6061, 6063, 6082, 7075
OEM Materials HT200, HT250, HT300
QT450, QT500, QT600, QT700
Q195, Q235, Q345 (Q355), SPCC, SPEC, DC04, DC01,
15#, 18#, 20#, 30#, 35#, 45#, 50#
20Mn, 20Cr, 20CrNi, 30Cr, 35CrMo, 40CrMo, 42CrMo
201, 303, 304, 316, 316L
POM, PP, PC, ABS, ASA, PA6, PA66
 

ZheJiang (HangZhou) Xihu (West Lake) Dis.xin Metal Products Co.,Ltd is specialized in the production of aluminum die casting, zinc alloy die casting, and aluminum lightweight production. With 15+years experience, we always provide the best die casting parts to customers, and now we also develop the lightweight process successfully and obtain many national patents.
Our products are widely used in automobile, medical, power Industry, electrical appliance, construction, high-speed railway and so on. And we have exported to Japan, Germany, USA, Canada, Australia and many countries.

Great advantages as a manufacturer:
Firstly, we have fixed material partner supplying us the good quality original material and assistant us to research & develop new material.
Secondly, we have our own design and production team of moulds/tooling, which is very cost-effective for moulds/tooling change or optimize.
Finally we can offer Supply Chain Service with time & costs saved from design, casting, precision CNC machining, finishing to the final assembled products with shipment service to you. About our capacity we could make 6000tons at least every year, and make the parts from 0.005kg~15kg according to your drawings and samples.

Squeeze Casting as liquid-metal forging, is a process by which molten metal solidifies under pressure within closed dies positioned between the plates of a hydraulic press.The applied pressure and instant contact of the molten metal with the die surface produce a rapid heat transfer condition that yields a pore-free fine-grain casting with mechanical properties approaching those of a wrought product. The squeeze casting process is easily automated to produce near-net to net shape high-quality components.

Main Materials:

A356,A356.2,A319S,AlSi9Mg, ZL104, ZL118

Advantage:

1) Good roughness like die casting & precision casting;

2) Parts with high-accuracy and tolerance like die casting & precision casting;

3) No more material costs and extra machining, much better than forging;

4) Can be T6 treatment, better than die casting, and like forging;

5) Parts with High Sealing Property as with almost no pores;

6) High mechanical property like forging, better than investment casting or sand casting;

FAQ

Q.1:Can we get your free samples? 
A. For the samples in our stocksize, sure, we’d love to provide you for free to test the quality, but hope you can bear the Freight cost.
B. For the customized samples, we can also open a new mould  as your requests, but hope you can bear this samples cost. 

Q.2:What is the normal lead time?
A. For stock products, we will send goods to you within 1~7days after receiving your payment.
B. For mass production, lead time is around 30~40days, and longer if need open new mould.

Q.3: What shipping tools you use for different orders shipment?
A. For small trial order,FEDEX, DHL, UPS, TNT etc can be provided.
B. For larger order,we can arrange shipment by sea or by air according to your requirement.

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Die Casting Machine Type: Cold Chamber Die Casting Machine
Die Casting Method: Precision Die Casting
Application: Agricultural Machinery Parts
Machining: CNC Machining
Material: Aluminum Alloy
Surface Preparation: Deburring
Samples:
US$ 3/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

xl pulley

Can XL pulleys be customized or modified for specific industrial needs?

Yes, XL pulleys can be customized or modified to meet specific industrial needs. Here’s a detailed explanation of how XL pulleys can be tailored for specific requirements:

1. Size and Configuration:

XL pulleys can be customized in terms of size and configuration to match the requirements of different industrial applications. The diameter, width, and overall dimensions of the pulleys can be adjusted to accommodate specific belt sizes, space constraints, or desired power transmission ratios. Customization in size and configuration ensures optimal fit and performance within the given system.

2. Material Selection:

The choice of materials for XL pulleys can be customized based on the operating conditions and environmental factors of an industrial application. For example, if the pulleys will be exposed to corrosive chemicals, materials with high corrosion resistance, such as stainless steel or specialized coatings, can be selected. Customized material selection ensures the pulleys can withstand the specific demands of the application.

3. Surface Coatings and Treatments:

To enhance the performance and longevity of XL pulleys, various surface coatings and treatments can be applied. These include coatings for improved wear resistance, low friction coatings to reduce energy loss, or specialized treatments for better grip or bonding with the timing belt. Customized surface coatings and treatments allow for specific performance enhancements based on the industrial needs.

4. Timing Belt Compatibility:

XL pulleys can be customized to ensure compatibility with specific types of timing belts. This involves designing the pulley’s tooth profile, pitch, and tooth spacing to match the corresponding timing belt’s specifications. Customization in timing belt compatibility ensures optimal engagement between the pulleys and belts, resulting in efficient power transmission and reduced wear.

5. Specialty Features:

XL pulleys can be customized with specialty features to address unique industrial needs. These features may include integrated flanges for belt tracking, keyways or set screw holes for secure shaft attachment, custom hub configurations for easy mounting, or special profiles to accommodate additional accessories or components. Specialty features provide added functionality and convenience in specific industrial applications.

6. Performance Optimization:

By understanding the specific requirements of an industrial application, XL pulleys can be customized to optimize their performance. This may involve modifying the pulley’s geometry, tooth profile, or tooth count to achieve desired torque transmission, speed ratios, or power requirements. Performance optimization ensures efficient operation and reliable performance in the intended application.

The ability to customize or modify XL pulleys for specific industrial needs allows for tailored solutions that meet unique requirements. Manufacturers or designers work closely with customers to understand their application demands and provide customized pulleys that deliver optimal performance, reliability, and efficiency.

xl pulley

Can XL pulleys be used in both industrial and automotive applications?

Yes, XL pulleys can be used in both industrial and automotive applications. Here’s a detailed explanation:

1. Industrial Applications:

XL pulleys find extensive use in various industrial applications due to their reliable power transmission capabilities. They are commonly employed in industries such as manufacturing, automation, packaging, material handling, and robotics. Industrial machinery and equipment, such as conveyor systems, CNC machines, printing presses, and assembly lines, often utilize XL pulleys to transfer rotational motion and achieve precise motion control.

XL pulleys offer advantages such as accurate positioning, high efficiency, low noise, and compactness, making them suitable for a wide range of industrial applications. The ability to handle different speed ratios and provide maintenance-free operation further enhances their versatility in industrial settings.

2. Automotive Applications:

XL pulleys also find application in the automotive industry, albeit in more specific areas. In automotive systems, XL pulleys are commonly used in timing belt drives. These drives are responsible for synchronizing the rotation of the engine’s camshaft(s) with the crankshaft, ensuring precise valve timing and efficient engine operation.

Timing belt systems in automotive engines require reliable and accurate power transmission, and XL pulleys, along with the corresponding timing belts, provide the necessary performance. They offer advantages such as precise motion control, low noise, and compactness, which are essential for efficient engine operation. XL pulleys used in automotive applications are designed to meet the specific requirements of the engine, considering factors such as load capacity, speed ratios, and durability.

It’s worth noting that while XL pulleys are suitable for many industrial and automotive applications, it’s essential to consider the specific requirements and operating conditions of each application. Factors such as load capacity, speed, environmental conditions, and maintenance considerations should be taken into account when selecting and implementing XL pulleys in industrial or automotive systems.

xl pulley

Are XL pulleys available in different sizes and configurations?

Yes, XL pulleys are available in a variety of sizes and configurations to accommodate different application requirements. The size and configuration of XL pulleys can vary in terms of the number of teeth, pitch diameter, bore size, and overall dimensions. Here are some key aspects of the size and configuration options for XL pulleys:

1. Number of Teeth:

XL pulleys are manufactured with a specific number of teeth that correspond to the tooth profile of the timing belt they are designed to work with. The number of teeth affects the speed ratio, torque transmission, and positioning resolution of the pulley system. XL pulleys can have different tooth counts to meet the specific motion control requirements of the application.

2. Pitch Diameter:

The pitch diameter of an XL pulley refers to the diameter of the circle formed by the centerline of the pulley’s teeth. XL pulleys are available with different pitch diameters to accommodate various belt lengths and speed requirements. The pitch diameter affects the linear velocity and torque transfer capabilities of the pulley system.

3. Bore Size:

The bore size of an XL pulley refers to the diameter of the central hole through which the pulley is mounted onto a shaft. XL pulleys are designed with different bore sizes to fit various shaft diameters. They can have standard bores or keyway/keyslot configurations to ensure secure and precise shaft coupling.

4. Overall Dimensions:

XL pulleys come in different overall dimensions, which include the outer diameter, hub width, and flange size. The outer diameter determines the pulley’s physical size, while the hub width and flange size affect the pulley’s stability and belt retention. These dimensions are chosen based on the specific application requirements and available space constraints.

5. Customization:

While standard sizes and configurations of XL pulleys are readily available, manufacturers often offer customization options to meet unique application needs. Customization can involve specific tooth profiles, special bore sizes, non-standard dimensions, or even the use of different materials to suit specific operating conditions.

When selecting XL pulleys, it is essential to consider the requirements of the application, including the desired motion control parameters, load capacity, and space limitations. Consulting with pulley manufacturers or suppliers can help ensure the selection of the most appropriate size and configuration for the specific application.

China Best Sales High Precision CNC Machining Large Diameter Aluminum/Steel Timing Belt Pulley   belt pulley	China Best Sales High Precision CNC Machining Large Diameter Aluminum/Steel Timing Belt Pulley   belt pulley
editor by CX

2024-05-15

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