China Good quality OEM ODM Accessories 20 Teeth Flat Belt Idler Pulley with 2gt 5gt Mxl XL 3m 8m pulley and belt

Product Description

OEM ODM Accessories 20 Teeth Flat Belt Idler Pulley With 2gt 5gt Mxl XL 3m 8m

Synchronous belt pulley transmission is composed of an annular belt with equidistant teeth on the inner peripheral surface and a belt pulley with corresponding teeth. During operation, the belt teeth mesh with the tooth slots of the belt pulley to transmit motion and power. It is a new belt transmission that integrates the respective advantages of belt transmission, chain transmission and gear transmission.

Product Parameters

Product standard timing belt pulley & idler pulley
Customized OEM, drawings or samples customized
Teeth type Normal Torque Drive Type:MXL,XL,L,H,XH,XXH
High Torque Drive Type:S2M,S3M,S5M,S8M,HTD2M,HTD3M,HTD5M,HTD8M,P2M,P3M,P5M,P8M
High Precision Position Drive Type:2GT,3GT,5GT,8YU
Light Load Drive Type:T5,T10,T20
Heavy Load Drive Type:AT5,AT10,AT20
Basic shape Type A,Type B,Type D,Type E,Type F,Type K
Adaption Adapt to 1/4 inch,5/16 inch,1/2 inch, 3/8inch, 2/25inch, 1/5inch belt
surface treatment Natural color anodizing,Black anodizing,Hard anodizing,Ni-plating,Blackening
Material 6061(aluminum),S45C(45# steel),SUS304(Stainless steel)
Bore Pilot bore, Taper bore and Customized bore.
Tolerance Control Outer diameter ±0.005mm   Length dimension ±0.05mm
Standard DIN, ISO/GB, AGMA, JIS
Teeth Accuracy DIN Class 4, ISO/GB Classs 4, AGMA Class 13, JIS Class 0
Weight Max 15Tons
testing equipment projecting apparatus,salt spray test,durometer,and coating thickness tester,2D projector
producing  equipment CNC machine,automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc.
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,Gear Shaving, Gear Grinding and Gear Lapping
Application industry Robot industry,Medical industry,Making machine industry,Automation industry,3C industry equipment,Packaging industry,UAV industry,New energy industry.

 

Company Profile

Packaging & Shipping

lead time 10-15 working days as usual,30days in busy season,it will based on the detailed order quantity
Delivery of samples by DHL,Fedex,UPS,TNT,EMS

FAQ

Main Markets North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order * You send us drawing or sample
* We carry through project assessment
* We give you our design for your confirmation
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!

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Certification: CE, ISO
Pulley Sizes: Type A
Manufacturing Process: Forging
Material: Stainless Steel
Surface Treatment: Polishing
Application: Chemical Industry, Grain Transport, Mining Transport, Machinery Parts
Samples:
US$ 15/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

xl pulley

How do XL pulleys contribute to energy conservation and reduced friction in systems?

XL pulleys play a significant role in energy conservation and reducing friction in systems. Here is a detailed explanation of how XL pulleys contribute to these benefits:

1. Efficient Power Transmission:

XL pulleys are designed to transmit power from the driving source, such as an electric motor or engine, to the driven component, such as a conveyor belt or machine. By utilizing toothed belts, also known as timing belts, XL pulleys provide a positive engagement between the belt and pulley, ensuring efficient power transfer without slippage. This efficient power transmission minimizes energy loss, conserving energy in the system.

2. Reduced Friction:

XL pulleys, when used with compatible timing belts, offer low friction power transmission. The teeth on the pulleys mesh with the teeth on the timing belt, creating a positive engagement that reduces slippage and associated friction. The reduced friction between the pulleys and the belt results in improved efficiency, as less energy is wasted as heat and the overall system friction is minimized.

3. Proper Belt Tension:

XL pulleys contribute to energy conservation by facilitating proper belt tensioning. The accurate design and dimensions of the pulleys, combined with tensioning mechanisms, allow for optimal belt tension adjustment. Proper belt tension ensures the right balance between grip and flexibility, minimizing belt slip and energy loss due to excessive tension or slack.

4. Lightweight Design:

XL pulleys are often designed to be lightweight without compromising strength and durability. The use of lightweight materials, such as aluminum alloys or engineered polymers, reduces the rotational inertia of the pulleys. Lower rotational inertia requires less energy to accelerate or decelerate the pulleys, contributing to energy conservation and improved system responsiveness.

5. Smooth Operation:

XL pulleys, when manufactured with precision and high surface quality, enable smooth operation in power transmission systems. The even distribution of forces and reduced friction between the pulleys and timing belt result in reduced vibration, noise, and wear. Smooth operation minimizes energy loss due to mechanical inefficiencies and ensures the system operates at optimal performance levels.

6. System Optimization:

XL pulleys can be selected and designed to optimize system performance in terms of energy conservation and reduced friction. Factors such as the pulley size, tooth profile, and material selection can be tailored to match the specific system requirements. By optimizing the pulley design and characteristics, energy losses and friction can be minimized, leading to improved overall system efficiency.

In summary, XL pulleys contribute to energy conservation and reduced friction in systems through efficient power transmission, reduced friction between pulleys and belts, proper belt tensioning, lightweight design, smooth operation, and system optimization. By utilizing these features, XL pulleys help minimize energy wastage, improve system efficiency, and reduce friction-related wear and tear, ultimately leading to energy savings and increased operational lifespan of the system.

xl pulley

What are the advantages of using XL pulleys in power transmission systems?

XL pulleys offer several advantages when used in power transmission systems. Here are some of the key advantages:

1. Precise Motion Control:

XL pulleys, along with their corresponding timing belts, provide precise motion control in power transmission systems. The teeth on the pulleys engage with the teeth on the belt, resulting in accurate and repeatable positioning. This makes XL pulleys suitable for applications that require precise speed and position control, such as robotics, CNC machines, and automation systems.

2. High Efficiency:

The toothed profile of XL pulleys enables efficient power transmission with minimal energy loss. The positive engagement between the pulley and the timing belt reduces slippage and ensures a high level of efficiency in transferring rotational motion. This efficiency is particularly advantageous in applications where power efficiency is critical, as it helps reduce energy consumption and improves overall system performance.

3. Wide Range of Speed Ratios:

XL pulleys are available in various tooth counts, allowing for a wide range of speed ratios in power transmission systems. By selecting different pulley sizes or combinations, the rotational speed can be adjusted to match the specific requirements of the application. This flexibility in speed ratios makes XL pulleys versatile and adaptable to different speed and torque requirements.

4. Low Noise and Vibration:

XL pulleys and timing belts operate with minimal noise and vibration compared to other power transmission methods, such as gears or chain drives. The toothed design reduces backlash and ensures smooth and quiet operation. This advantage is particularly beneficial in applications that require low noise levels, precision, and reduced mechanical vibrations.

5. Maintenance-Free Operation:

XL pulleys and timing belts are typically maintenance-free components. Unlike traditional belt drives that require regular tension adjustments or lubrication, XL pulleys and belts do not require periodic maintenance. This reduces the overall maintenance costs and improves the reliability of the power transmission system.

6. Compact and Lightweight:

XL pulleys are compact and lightweight compared to some alternative power transmission components, such as gears or chain drives. This compactness allows for space-saving designs and makes them suitable for applications with limited space or weight restrictions.

Overall, XL pulleys offer precise motion control, high efficiency, a wide range of speed ratios, low noise and vibration, maintenance-free operation, and compactness. These advantages make XL pulleys a popular choice in various power transmission systems across industries.

xl pulley

What is an XL pulley, and how does it differ from other pulley types?

An XL pulley is a specific type of pulley commonly used in power transmission systems. It belongs to the family of timing belt pulleys, which are designed to work in conjunction with timing belts for precise motion control. Here are the key characteristics and differences of XL pulleys compared to other pulley types:

1. Tooth Profile:

XL pulleys have a tooth profile that is compatible with XL timing belts. The tooth profile is designed to accurately engage with the corresponding teeth on the timing belt, ensuring precise and synchronous motion transfer. The tooth profile of an XL pulley typically has a trapezoidal shape with a specific pitch and tooth height, which differs from other pulley types.

2. Pitch Size:

The pitch size of an XL pulley refers to the distance between adjacent tooth centers. XL pulleys have a pitch size of 0.200 inches (5.08 mm). This pitch size is standardized and ensures compatibility with XL timing belts of the same pitch, allowing for easy interchangeability and system design flexibility.

3. Belt Width Compatibility:

XL pulleys are designed to accommodate XL timing belts of specific widths. The belt width is determined by the application requirements and load considerations. XL pulleys are available in various groove widths to match the corresponding XL timing belt width, ensuring proper belt engagement and power transmission.

4. Material and Construction:

XL pulleys are commonly made from materials such as aluminum, steel, or plastic, depending on the application requirements. The choice of material affects the pulley’s durability, weight, and resistance to wear. The pulleys are typically precision-machined to ensure accurate tooth profiles, smooth operation, and reliable performance.

5. Application Range:

XL pulleys are widely used in applications that require precise motion control, such as robotics, CNC machines, 3D printers, and other automated systems. They are suitable for moderate to high torque requirements and can handle a range of speeds and loads, depending on the specific pulley size, material, and construction.

6. Interchangeability:

One of the advantages of XL pulleys is their interchangeability. Since they adhere to standardized pitch sizes and tooth profiles, XL pulleys from different manufacturers can be used interchangeably with XL timing belts of the same specifications. This interchangeability simplifies replacement, maintenance, and system upgrades.

In summary, an XL pulley is a type of timing belt pulley designed for precise motion control. It differs from other pulley types in terms of its tooth profile, pitch size, belt width compatibility, material and construction, application range, and interchangeability. Understanding these differences is crucial for selecting the appropriate pulley type for specific power transmission requirements.

China Good quality OEM ODM Accessories 20 Teeth Flat Belt Idler Pulley with 2gt 5gt Mxl XL 3m 8m   pulley and belt	China Good quality OEM ODM Accessories 20 Teeth Flat Belt Idler Pulley with 2gt 5gt Mxl XL 3m 8m   pulley and belt
editor by CX

2024-04-17

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