Product Description
High Precision CNC Machining Large Diameter Aluminum/Steel Timing Belt Pulley
Main Materials
| Aluminum Alloy | ZL101, ZL101A, ZL102, ZL104, ZL108, ZL118, ZL203, ADC5, ADC6, ADC10, ADC12, A356, A356.2, A380, A383, A360, A535, A319, A369, AlSi7Mg, AlSi9Mg, AlSi10Mg, AlSi12 |
| Zinc Alloy | Zamark 3, Zamark 4, Zamark 5, Zamark 6, 7, 8 |
| Forging & Profile Aluminum | 6061, 6063, 6082, 7075 |
| OEM Materials | HT200, HT250, HT300 QT450, QT500, QT600, QT700 |
| Q195, Q235, Q345 (Q355), SPCC, SPEC, DC04, DC01, 15#, 18#, 20#, 30#, 35#, 45#, 50# 20Mn, 20Cr, 20CrNi, 30Cr, 35CrMo, 40CrMo, 42CrMo |
|
| 201, 303, 304, 316, 316L | |
| POM, PP, PC, ABS, ASA, PA6, PA66 |
ZheJiang (HangZhou) Xihu (West Lake) Dis.xin Metal Products Co.,Ltd is specialized in the production of aluminum die casting, zinc alloy die casting, and aluminum lightweight production. With 15+years experience, we always provide the best die casting parts to customers, and now we also develop the lightweight process successfully and obtain many national patents.
Our products are widely used in automobile, medical, power Industry, electrical appliance, construction, high-speed railway and so on. And we have exported to Japan, Germany, USA, Canada, Australia and many countries.
Great advantages as a manufacturer:
Firstly, we have fixed material partner supplying us the good quality original material and assistant us to research & develop new material.
Secondly, we have our own design and production team of moulds/tooling, which is very cost-effective for moulds/tooling change or optimize.
Finally we can offer Supply Chain Service with time & costs saved from design, casting, precision CNC machining, finishing to the final assembled products with shipment service to you. About our capacity we could make 6000tons at least every year, and make the parts from 0.005kg~15kg according to your drawings and samples.
Squeeze Casting as liquid-metal forging, is a process by which molten metal solidifies under pressure within closed dies positioned between the plates of a hydraulic press.The applied pressure and instant contact of the molten metal with the die surface produce a rapid heat transfer condition that yields a pore-free fine-grain casting with mechanical properties approaching those of a wrought product. The squeeze casting process is easily automated to produce near-net to net shape high-quality components.
Main Materials:
A356,A356.2,A319S,AlSi9Mg, ZL104, ZL118
Advantage:
1) Good roughness like die casting & precision casting;
2) Parts with high-accuracy and tolerance like die casting & precision casting;
3) No more material costs and extra machining, much better than forging;
4) Can be T6 treatment, better than die casting, and like forging;
5) Parts with High Sealing Property as with almost no pores;
6) High mechanical property like forging, better than investment casting or sand casting;
FAQ
Q.1:Can we get your free samples?
A. For the samples in our stocksize, sure, we’d love to provide you for free to test the quality, but hope you can bear the Freight cost.
B. For the customized samples, we can also open a new mould as your requests, but hope you can bear this samples cost.
Q.2:What is the normal lead time?
A. For stock products, we will send goods to you within 1~7days after receiving your payment.
B. For mass production, lead time is around 30~40days, and longer if need open new mould.
Q.3: What shipping tools you use for different orders shipment?
A. For small trial order,FEDEX, DHL, UPS, TNT etc can be provided.
B. For larger order,we can arrange shipment by sea or by air according to your requirement.
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| Die Casting Machine Type: | Cold Chamber Die Casting Machine |
|---|---|
| Die Casting Method: | Precision Die Casting |
| Application: | Agricultural Machinery Parts |
| Machining: | CNC Machining |
| Material: | Aluminum Alloy |
| Surface Preparation: | Deburring |
| Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is the significance of precision machining in XL pulley manufacturing?
Precision machining plays a crucial role in XL pulley manufacturing, offering several significant benefits. Here is a detailed explanation of the significance of precision machining in XL pulley manufacturing:
1. Accurate Dimensional Control:
Precision machining ensures accurate dimensional control in the manufacturing process of XL pulleys. The precise shaping and machining of the pulleys’ components, such as the hub, bore, and tooth profile, guarantee the correct fit and alignment with other components in the power transmission system. Accurate dimensional control results in smooth and efficient operation of the pulleys.
2. Consistent Tooth Profile:
Precision machining allows for the consistent production of the tooth profile on XL pulleys. The teeth on the pulleys must have precise shapes and dimensions to properly engage with the teeth of the timing belt, ensuring reliable power transmission. Consistency in tooth profile eliminates irregularities or variations that could lead to belt slippage, premature wear, or reduced system efficiency.
3. High Surface Quality:
Precision machining techniques produce XL pulleys with high surface quality. The smooth and polished surfaces of the pulleys reduce friction and wear, contributing to improved efficiency and prolonged belt life. High surface quality also minimizes noise, vibrations, and the risk of debris accumulation, ensuring smooth and reliable operation in various industrial applications.
4. Tight Tolerances:
Precision machining allows for the production of XL pulleys with tight tolerances. Tight tolerances ensure close adherence to specified dimensions and performance requirements. The precise alignment of pulley components, such as the bore and keyway, with the shaft guarantees a secure and accurate fit. Tight tolerances enhance the pulley’s overall performance, reliability, and compatibility with other system components.
5. Customization Capabilities:
Precision machining enables the customization of XL pulleys to meet specific application requirements. Manufacturers can easily modify the pulley’s design, dimensions, or features to tailor it for unique industrial needs. Precision machining techniques facilitate the production of custom pulleys with precise specifications, ensuring optimal performance and compatibility with the intended application.
6. Efficient Production Process:
Precision machining techniques, such as computer numerical control (CNC) machining, offer efficient and automated processes for XL pulley manufacturing. CNC machines can produce pulleys with high accuracy and repeatability, reducing human errors and ensuring consistent quality. The efficient production process enabled by precision machining results in cost-effective manufacturing, shorter lead times, and increased production capacity.
In summary, precision machining is of significant importance in XL pulley manufacturing due to its ability to achieve accurate dimensional control, consistent tooth profile, high surface quality, tight tolerances, customization capabilities, and efficient production processes. These factors contribute to the overall performance, reliability, and compatibility of XL pulleys in various industrial applications.
How do advancements in material technology influence the design of modern XL pulleys?
Advancements in material technology have a significant impact on the design of modern XL pulleys. Here’s a detailed explanation of how these advancements influence their design:
1. Enhanced Durability:
New materials with improved strength and durability allow for the design of XL pulleys that can withstand higher loads, operate at higher speeds, and have increased resistance to wear and fatigue. Advanced materials, such as high-strength alloys, composites, or specialized polymers, provide superior mechanical properties, enabling the design of more robust and long-lasting pulleys.
2. Weight Reduction:
Lightweight materials, such as carbon fiber composites or engineered polymers, contribute to the design of lightweight XL pulleys. Reduced weight in pulley systems offers advantages such as improved energy efficiency, reduced inertia, and lower overall system weight. This is particularly beneficial in applications where weight reduction is critical, such as aerospace, automotive, or portable machinery.
3. Corrosion Resistance:
New materials with excellent corrosion resistance properties, such as stainless steel or corrosion-resistant coatings, enable the design of XL pulleys suitable for harsh or corrosive environments. Corrosion-resistant pulleys are essential in industries such as marine, chemical processing, or outdoor applications where exposure to moisture, chemicals, or saltwater can cause degradation and premature failure.
4. Temperature Resistance:
Advancements in material technology have led to the development of materials that can withstand extreme temperatures. For applications involving high or low temperature environments, such as industrial ovens, furnaces, or cryogenic systems, the use of materials with superior temperature resistance ensures the pulleys maintain their performance and integrity under challenging operating conditions.
5. Noise and Vibration Damping:
New materials with inherent damping properties, such as elastomers or composite laminates, contribute to the design of XL pulleys that can effectively reduce noise and vibrations during operation. This is particularly important in applications that require low noise levels or where excessive vibrations can affect the performance and reliability of the system.
6. Customization and Flexibility:
Advancements in material technology provide designers with a wider range of options to tailor the properties of XL pulleys to specific application requirements. Materials can be formulated or engineered to meet specific needs such as high friction coefficients, electrical conductivity, or resistance to specific chemicals. This customization and flexibility in material selection allow for the optimization of pulley design and performance for various applications.
Overall, advancements in material technology have revolutionized the design of modern XL pulleys by offering improved durability, reduced weight, corrosion resistance, temperature resistance, noise and vibration damping, and customization options. Manufacturers can leverage these advancements to develop pulleys that meet the evolving needs of diverse industries and deliver enhanced performance and reliability.
Are XL pulleys available in different sizes and configurations?
Yes, XL pulleys are available in a variety of sizes and configurations to accommodate different application requirements. The size and configuration of XL pulleys can vary in terms of the number of teeth, pitch diameter, bore size, and overall dimensions. Here are some key aspects of the size and configuration options for XL pulleys:
1. Number of Teeth:
XL pulleys are manufactured with a specific number of teeth that correspond to the tooth profile of the timing belt they are designed to work with. The number of teeth affects the speed ratio, torque transmission, and positioning resolution of the pulley system. XL pulleys can have different tooth counts to meet the specific motion control requirements of the application.
2. Pitch Diameter:
The pitch diameter of an XL pulley refers to the diameter of the circle formed by the centerline of the pulley’s teeth. XL pulleys are available with different pitch diameters to accommodate various belt lengths and speed requirements. The pitch diameter affects the linear velocity and torque transfer capabilities of the pulley system.
3. Bore Size:
The bore size of an XL pulley refers to the diameter of the central hole through which the pulley is mounted onto a shaft. XL pulleys are designed with different bore sizes to fit various shaft diameters. They can have standard bores or keyway/keyslot configurations to ensure secure and precise shaft coupling.
4. Overall Dimensions:
XL pulleys come in different overall dimensions, which include the outer diameter, hub width, and flange size. The outer diameter determines the pulley’s physical size, while the hub width and flange size affect the pulley’s stability and belt retention. These dimensions are chosen based on the specific application requirements and available space constraints.
5. Customization:
While standard sizes and configurations of XL pulleys are readily available, manufacturers often offer customization options to meet unique application needs. Customization can involve specific tooth profiles, special bore sizes, non-standard dimensions, or even the use of different materials to suit specific operating conditions.
When selecting XL pulleys, it is essential to consider the requirements of the application, including the desired motion control parameters, load capacity, and space limitations. Consulting with pulley manufacturers or suppliers can help ensure the selection of the most appropriate size and configuration for the specific application.
editor by CX
2024-04-12